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Milloy writes that following the 1997 Columbia mission, "more than 100 tiles were damaged beyond repair, well over the normal count of 40."
After finding this out why didn't they switch back?
Better to use the enviromentally unfriendly foam than to waste human life. I just hope they can come to some sort of definative conclusion before they send these people for re-entry.
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Post-flight inspections after previous shuttle missions show an average of 150 dings in thermal protection tiles during launch and re-entry, Hale said. So far, 26 sites have been identified on Discovery.
Poulos said photography of the underbelly of Discovery did show slight damage to a tile near the doors that cover the nose landing gear, which may be investigated further. The area of damage is less than one-half inch.
Footage of the launch showed what appeared to be a piece of tile flying off the orbiter from the same area, around the time it separated from the external fuel tank.
Poulos also said a thermal blanket under one of the orbiter's windows appears to have been slightly damaged, which may need to be further evaluated.
Hopefully the damage is only "normal" and not severe.